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Yamaha Roadstar:Yamaha Roadstar
Country/Region of Manufacture:Malaysia
Media Type:Paper
Publisher:Clymer
Year of Publication:2011
Make:Yamaha
Year:1999
1999 – 2007 Yamaha Road Star Clymer Repair Manual – M2822 This new Clymer Yamaha title includes complete color wiring diagrams, as well as hundreds of illustrations and original photographs developed from the complete disassembly of the machine. Every Clymer Manual contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the Motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity. Model Coverage: Yamaha Road StarXV1600A, XV1700A Road Star: 1999 – 2007XV1600AS Road Star MM Limited: 2000XV1600ALE Road Star Limited Edition: 2003XV1700AM Road Star Midnight: 2004 – 2007XV1600AT, XV1700AT Road Star Silverado: 1999 – 2007XV1600AS Road Star Midnight Star: 2001 – 2003XV1600ATLE Road Star Silverado Limited Edition: 2003XV1700ATM Road Star Midnight Silverado: 2004 – 2007The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications. Typical Table of Contents: QUICK REFERENCE DATA CHAPTER ONE / GENEREAL INFORMATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Engine starting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Excessive vibration / Fuel system (carbureted models) / Fuel system (fuel injection models) / Front suspension and steering / Brake system / Electrical testing / Starting system / Charging system / Ignition system / Lighting system / Electronic diagnostic system / Specifications CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride inspection / Tires and wheels / Oil tank inspection / Engine oil and filter / Transmission oil / Primary chaincase oil / Front fork oil change / Control cable lubrication / Throttle control grip lubrication / Control lever lubrication / Steering head lubrication / Jiffy stand lubrication / Primary chain adjustment / Drive belt deflection / Motorcycle alignment / Brake system service / Clutch service / Throttle cable adjustment / Starting enrichment valve (choke) cable adjustment / Fuel line inspection / Steering play / Rocker arm bearing inspection and adjustment / Swing arm pivot shaft inspection / Shock absorber inspection / Fasteners / Electrical equipment and switch inspection / Tune-up / Air filter element / Compression test / Spark plugs / Ignition timing / Idle speed adjustment / Specifications CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM Engine rebuild precautions / Servicing engine in frame / Rocker arms, pushrods and valve lifters / Cylinder head / Valves and valve components / Cylinder / Pistons and piston rings / Exhaust system / Exhaust system inspection / Active exhaust cable (2007-2009 HDI models) / Active exhaust module (2007-2009 HDI models) / Specifications CHAPTER FIVE / ENGINE LOWER END Engine / Valve lifters / Oil pump / Oil tank and oil lines / Camshaft support plate / Crankcase and crankshaft / Counterbalancer assembly / Engine break-in / Specifications CHAPTER SIX / CLUTCH AND PRIMARY DRIVE Primary chaincase cover / Primary chaincase housing / Clutch assembly / Clutch pushrod and release plate / inspection (Screamin’ Eagle models) / Primary drive assembly / Primary chain alignment / Clutch shell, hub and sprocket / Primary chain and tensioner inspection / Compensating sprocket inspection / Starter jackshaft / Clutch cable replacement / Clutch lever assembly / Clutch release cover / Hydraulic clutch service (Screamin’ Eagle models) / Specifications CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM (2006 MODELS) Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side-door assembly / Transmission shafts / Main drive gear / Transmission drive sprocket / Transmission case / Specifications CHAPTER EIGHT / TRANSMISSION AND SHIFT MECHANISM (2007-2009 MODELS) Shift assembly / External shift mechanism / Transmission top cover / Shift arm assembly / Shift forks and shift cam / Transmission side door assembly / Transmission shafts / Side door bearings / Main drive gear / Transmission drive sprocket / Transmission case / Specifications CHAPTER NINE / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (CARBURETED MODELS) Carburetor / Intake manifold / Manifold asbolute pressure (MAP) sensor / Throttle and idle control cables / Starter enrichment cable replacement / Fuel hose and clamps / Fuel tank / Fuel valve / Fuel gauge and fuel level sender / Specifications CHAPTER TEN / AIR/FUEL AND EMISSIONS CONTROL SYSTEMS (EFI MODELS) Air filter and backplate / Depressurizing the fuel system / Fuel tank / Fuel pump/level sender assembly / Fuel supply check valve / Fuel gauge / Top plate / Fuel filter / Fuel pressure regulator / Fuel pump / Fuel level sender / Fuel pressure test / Electronic fuel injection (EFI) / Throttle and idle control cables / Induction module / Fuel injectors / Intake air temperature (IAT) sensor / Throttle position (TP) sensor / Idle air control (IAC) / Manifold absolute pressure (MAP) sensor / Engine temperature (ET) sensor / Bank angle (BAS) sensor / Oxygen (O2) sensor / Evaporative emission control system / Specifications CHAPTER ELEVEN / ELECTRICAL SYSTEM Electrical component replacement / Fuses / Maxi-fuse / Circuit breaker / Battery / Charging system / Front electrical caddy / Alternator / Voltage regulator / Ignition system / Ignition coil / Ignition control module / Electronic control module / Manifold absolute pressure (MAP) sensor / Crank position (CKP) sensor / Starting system / Starter / Lighting system / Headlight / Auxiliary light / Turn signals / Rear signal module / License plate module / Tail/brake light assembly / Front fender tip light / Instrument console / Speedometer / Indicator lamp assembly / Ignition switch / Tachometer / Automatic compression release solenoid / Switches / Horn / Electrical panel / Turn signal and security modules / Vehicle speed sensor (VSS) / Relays / Electrical connector service / Specifications CHAPTER TWELVE / WHEELS, HUBS AND TIRES Motorcycle stands / Brake rotor protection / Front wheel / Rear wheel / Front and rear hubs / Belt guard and debris deflector / Driven sprocket / Drive sprocket / Drive belt / Wheel runout / Rim and laced wheel service / Disc and cast wheels / Wheel balance / Tires / Tire changing / Tire repairs / Tire runout / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING (TELESCOPIC FORK MODELS) Handlebar / Front fork / Steering head and stem / Steering head bearing race replacement / Steering play adjustment / Specifications CHAPTER THIRTEEN / FRONT SUSPENSION AND STEERING (SPRINGER FORK MODELS) Service precautions / Handlebar and risers / Front shock absorber / Fork rockers / Spring fork / Rigid fork / Steering stem / Steering play adjustment / Specifications CHAPTER FOURTEEN / REAR SUSPENSION Shock absorbers / Swing arm / Specifications CHAPTER FIFTEEN / BRAKES Brake service / Brake system bleeding / Front brake pad replacement / Front brake caliper (Springer fork models except FXSTSSE3) / Brake reaction link / Front brake caliper (FXSTSSE3 and all telescopic fork models) / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose and line replacement / Brake disc / Rear brake pedal / Specifications CHAPTER SIXTEEN / BODY AND FRAME Seat / Seat base / Passenger seat support / Seat post / Splash guard / Front fender / Sissy bar / Luggage rack / Rear fender / Footboards and footrests / Jiffy stand / Windshield / Saddlebags / Specifications INDEX COLOR WIRING DIAGRAMS Specifications: Publisher: Clymer Publications Softcover: Approx. 320+ Pages Dimensions: 8.5 x 11.0 x 1.0 inches
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